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Supercapacitor Case Shaping Machine/Forming Machine


Contact Person:Louis Yang

Email: Louis@chinabatterymachine.com

Tel:+86 13003860308
Whatsapp: +86 13003860308
Wechat:18659217588

  • Item No.:

    LITH-YZY60
  • Payment:

    Credit Card, Paypal, T/T , Western Union, LC
  • Shipping port:

    Xiamen Port
  • Lead Time:

    5 days

New Products

  • Product Details

Supercapacitor Case Shaping Machine/Forming Machine



Features

It is mainly suitable for shaping the battery and super capacitor core, making the positive and negative end face compact, and convenient for laser welding with the upper and lower collector

*Four position shaping is adopted to make the copper aluminum foil base material one by one overcome in the inner direction one by one, without short circuit rate, so that the substrate overlap and the collector better contact and weld firmly;

*With resistance test function, the range can be set to detect products exceeding low resistance value or short circuit;

*When changing the model of the product, the length adjustment is detected and displayed by the grating ruler, which is accurate, intuitive and convenient;

*Automatic design adopts 4-stage shaping, automatic feeding, pressing, pre shaping 1, pre shaping 2, flat shaping, resistance testing and discharging;

*PLC control, man-machine interface display, easy to form automation;

*The precise mold design ensures the precision of the core shaping;

*The appearance geometry design, aluminum profile cover is exquisite and elegant, easy to operate;


Working Process Description

1. Molding

In the first process of cell shaping, the two ends of the cell are pre pressed out evenly according to the law by the pressing die.


2. One time pre shaping

The core is intermittently discharged from the feeding groove and rolled into the cell tray in turn. The manipulator holds the cell and moves it to the spinning station. The cell is reshaped for the first time through the mold to determine the reverse direction of the electrode piece

3. Twice pre shaping

The left and right shaping dies work at the same time, and the cylinder drives the indenter forward for the second pre setting, so that the electrode plates of the electric core fall down further regularly, and the left and right shaping heads return to the original position.


4. Final shaping

The manipulator holds the electric core from the pre shaping position to the final shaping station. The left and right parts of the shaping work at the same time. The cylinder drives the flat indenter forward to adjust the pressure. The left and right cylinders adopt the stroke adjustable type, and the stroke is precise and rigid, so as to ensure the shaping length. After shaping, the manipulator holds the electric core, and the left and right plastic heads return to their original position, and then the manipulator moves forward to send out the electric core, and then the robot moves forward to send out the electric core from the discharge trough Materials.

In the flat voltage at the same time for resistance test function, detect the product beyond the low resistance value or short circuit, alarm.


Specifications

Applicable products

Battery, super capacitor cell

Each process and process parameters

(such as shaping speed, holding time, etc.) can be adjusted; 

Maximum stroke of slider (RAM)

40mm

Length positioning accuracy

± 0.03mm

Shaping length error

± 0.1 mm

Service life

the normal service life of the tooling mould is more than 5 million times

Control

PLC process control

Capacity

4ppm

The rate of crop movement

98%

Power supply

220 V / 50 Hz

Gas source

0.5-0.7mpa

Gas consumption

0.5 m3 / min

Power

0.5KW

Dimensions

l1100 mm * W 800mm * H1650mm

Weight

400kg











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