Lab Dual Cup Vacuum Mixing Defoaming Machine Suitable for Dispersion,Mixing and Defoaming of Multi-component Materials

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Product Details

Lab Dual Cup Vacuum Mixing Defoaming Machine Suitable for Dispersion, Mixing and Defoaming of Multi-component Materials

Technical specification

Name	Vacuum mixing defoaming machine
Equipment type	ITT- 300S
Maximum capacity	150~500g2; 10~150mL2
Standard container	300ML(HDPEφ78×90) or 150ml (HDPE φ60*72); Syringes below 30CC
Mode of operation	Man-machine interface + button start
Velocity of revolution and velocity of rotation	Revolution 100-2500RPM Rotation to revolution ratio 0.65
Revolution	100rpm to 2500rpm stepless speed control, adjust 1rpm according to the actual requirements of the user
Centrifugal force	Up to 400G
Vacuum gauge	SMC or Panasonic vacuum meter objectively displays the vacuum degree
Vacuum pump	German technology Small Diamon vacuum pump, equipped with forced lubrication oil pump, sufficient lubrication, reliable performance, low noise, with our company's unique 4-stage filtration, to meet the requirements of the purification room.
Principal axis	S136 mirror die steel seal quenching HRC58~60°, seal ring position mirror grinding
Sealing ring	Germany Bayer company polymer fluorine graphite sealing ring ultra-wear-resistant, maintain long-term high vacuum
Swivel	Imported aviation magnesium aluminum 7075, the overall machining center distance is ±0.02, the size is long-term stable
Drive	Modular structure, high interchangeability, very convenient maintenance.
Stored program	Adopts spiral umbrella tooth transmission, smooth transmission, low noise, long life
Protection	5 stored programs (each program can be set to 5 steps)
Length * width * height	L670×W560×H610mm
Main engine weight	120KG
After sale	The whole machine warranty is one year, lifetime maintenance
Use	Suitable for dispersion, mixing and defoaming of multi-component materials (silica gel, multi-component epoxy resin, etc.)
Set time	0 to 3000S x 5(five steps in total), with the accuracy of 1s
Overall vacuum	Relative pressure value -100KPa, accuracy 0.1KPa; Absolute pressure < 100Pa(< 1mbar)
True empty source	Built-in two-stage advanced vacuum pump 240L/ min (=4L/ SEC =14~16m3/ h); Absolute limit pressure (partial pressure 510-2Pa and 0.05Pa) Absolute limit pressure (total pressure 410-1Pa and 0.4Pa)
Vacuum setting	Vacuum independent switch, with vacuum delay function, vacuum degree arbitrary adjustment
Shaft bearing	Japan NSK bearing
Control system	Man-machine dialogue, Chinese interface, touch screen operation
Balance regulation	Dual cup configuration balance
Transmission mode	Gear drive
Working principle	Mass rotation without wing type centrifugal gravity
Alarm device	When running, the upper cover is not covered, there will be an alarm
Security protection	When the upper cover is locked during operation, the upper cover stops working when it is opened
Applicable temperature and humidity	10~40 ℃; 20~80%RH (no foggy moisture, OK)
Voltage	AC220V±5%; Single-phase; 50~60Hz
Power	≦ 1.0KW, rated power of the main engine 1000w including vacuum pump, standby 15W
Equipment characteristics	The maximum centrifugal gravity produced by rotation and revolution is nearly 400G, strong dispersion and defoaming; There is no spiral blade to achieve mixing and dispersion in the container; No need to clean, will not pollute the material; Does not damage the material (especially fibrous material) properties; Man-machine interaction, easy operation; Ultra-small, ultra-light, ultra-quiet optimized design.

The working principle of the equipment is introduced

Non-contact mixing working principle diagram

The outer ring arrow is the direction of the equipment revolution, the material cup is placed in the cup holder at a 45 degree Angle, the small ring arrow is the direction of the material cup rotation, by the centrifugal gravity generated by two different sizes and directions of the same high-speed rotation to mix the slurry in the cup.

Our method of mixing: no mixing rod, mixing different materials is only to change the container. Easy to clean, just clean the container. Some customers directly use disposable containers, we provide customers with disposable cup fixtures within the scope of size tolerance.

The characteristics of stirring defoaming machine are introduced

a. Spindle: The use of Swiss S136 mirror die steel, after multiple heat treatment, the overall hardness of HRC62 degrees. Shaft whole grinding, full runout not more than 1 wire. After mirror grinding, the sealing surface achieves the surface roughness of 0.02um mirror effect, the friction coefficient is very low, the wear of the sealing ring is very small, and the high sealing performance of ultra-long life is achieved. This is one of the magic weapons that many of our customers maintain negative pressure above -98Kpa after several years of use.

b. Sealing ring: The use of Germany Bayer company ultra-wear-resistant sealing ring, wear resistance can reach 40M/S line speed, our equipment at 2000 RPM line speed of 4M/S. The pressure can withstand 20KG/c㎡. This is the second magic weapon for many of our customers to maintain negative pressure above -98Kpa after several years of use.

c. Vacuum pump: German technology Small Diamon vacuum pump, equipped with forced lubrication oil pump, sufficient lubrication, reliable performance, low noise, with our company's unique 4-stage filtration, to meet the requirements of the purification room.

d. Gear: Adopts the helical bevel gear type structure of the car, stable operation, low noise, long life.

e. Swivel arm: The use of integral swivel arm, all imported from the United States of aviation magnesium aluminum 7075 integral processing, to ensure the accuracy and later stability of the product, the center error is not more than ±0.02. High interchangeability, the same type of machine arm into arbitrary interchangeability, easy maintenance.

f. Vacuum stirring defoam machine: high vacuum, long life (on time oil change maintenance and maintenance of the machine 10 years vacuum degree will not be less than 3%, the vacuum degree is maintained below -98Kpa, the more negative vacuum degree is higher), easy maintenance: the overall material processing of the rotor arm is strong interchangeability, customers can easily change their own parts, you can also send back to our company to change parts. After replacing the parts, the effect is like a new machine.

Including the packing box: the length is 80CM, the width is 65CM, the height is 87CM, the weight is about 150kg.

Machine appearance: length is 76CM, width is 56CM, height is 69CM, weight is about 120 kg.

Optional tooling: 1*2 30CC syringes in the center (10CC, 5CC, 3CC syringes through the transfer sleeve), 4*2 10CC, 5CC syringes can be placed around.

Configuration list of ITT-300S
Part name	Brand
Touch screen	SamKoon
Programmable controller (PLC)	OMRON
Motor driver	Mitsubishi
Relay	IDEC
Vacuum gauge	SMC or Panasonic
Vacuum solenoid valve	SMC
Switching power supply	MW
Vacuum pump	AKS Two stage pump SD-240（> 4L/ s, > 240L/ min, 14~16M2/ h) Machine digital display relative value vacuum maximum -100.2KPa
Helical bevel gear, helical gear	Custom MC901 or oily nylon
Swivel	7075 aluminum sheet processing
Mixing cup	300ML 150ML 40ML
Axis of rotation	S136 mirror die steel
Rotating seal ring	Custom Bayer fluorinated graphite seals

List of machines and mixing cups

Serial number	Name	Specification	Quantity
1	Two cup stirring defoaming machine	300ML	1
2	Mixing cup	300ML	10
3	Mixing cup	150ML	10
4	Mixing cup	40ML	10
5	Transition sleeve	300ML to 150ML	2
6	Transition sleeve	300ML to 40ML	2
7	Counterweight	300ML	1
8	Counterweight	150ML	About 90 grams
9	Counterweight in the cup	40ML	About 20g