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Lab Dual Cup Vacuum Mixing Defoaming Machine Suitable for Dispersion, Mixing and Defoaming of Multi-component Materials

Contact Person:Louis Yang

Email: Louis@chinabatterymachine.com

Tel:+86 13003860308
Whatsapp: +86 13003860308
Wechat:18659217588

  • Item No.:

    LITH-ITT-300S
  • Payment:

    L/C D/A D/P T/T Western Union
  • Shipping port:

    Xiamen Port
  • Lead Time:

    5 days

New Products

  • Product Details

Lab Dual Cup Vacuum Mixing Defoaming Machine Suitable for Dispersion, Mixing and Defoaming of Multi-component Materials


Technical specification

Name

Vacuum mixing defoaming machine

Equipment type

ITT- 300S

Maximum capacity

150~500g*2; 10~150mL*2

Standard container

300ML(HDPEφ78×90) or 150ml (HDPE φ60*72); Syringes below 30CC

Mode of operation

Man-machine interface + button start

Velocity of revolution and velocity of rotation

Revolution 100-2500RPM Rotation to revolution ratio 0.65

Revolution

100rpm to 2500rpm stepless speed control, adjust 1rpm according to the actual requirements of the user

Centrifugal force

Up to 400G

Vacuum gauge

SMC or Panasonic vacuum meter objectively displays the vacuum degree

Vacuum pump

German technology Small Diamon vacuum pump, equipped with forced lubrication oil pump, sufficient lubrication, reliable performance, low noise, with our company's unique 4-stage filtration, to meet the requirements of the purification room.

Principal axis

S136 mirror die steel seal quenching HRC58~60°, seal ring position mirror grinding

Sealing ring

Germany Bayer company polymer fluorine graphite sealing ring ultra-wear-resistant, maintain long-term high vacuum

Swivel

Imported aviation magnesium aluminum 7075, the overall machining center distance is ±0.02, the size is long-term stable

Drive

Modular structure, high interchangeability, very convenient maintenance.

Stored program

Adopts spiral umbrella tooth transmission, smooth transmission, low noise, long life

Protection

5 stored programs (each program can be set to 5 steps)

Length * width * height

L670×W560×H610mm

Main engine weight

120KG

After sale

The whole machine warranty is one year, lifetime maintenance

Use

Suitable for dispersion, mixing and defoaming of multi-component materials (silica gel, multi-component epoxy resin, etc.)

Set time

0 to 3000S x 5(five steps in total), with the accuracy of 1s

Overall vacuum

Relative pressure value -100KPa, accuracy 0.1KPa; Absolute pressure < 100Pa(< 1mbar)

True empty source

Built-in two-stage advanced vacuum pump 240L/ min (=4L/ SEC =14~16m3/ h);

Absolute limit pressure (partial pressure 5*10-2Pa and 0.05Pa)

Absolute limit pressure (total pressure 4*10-1Pa and 0.4Pa)

Vacuum setting

Vacuum independent switch, with vacuum delay function, vacuum degree arbitrary adjustment

Shaft bearing

Japan NSK bearing

Control system

Man-machine dialogue, Chinese interface, touch screen operation

Balance regulation

Dual cup configuration balance

Transmission mode

Gear drive

Working principle

Mass rotation without wing type centrifugal gravity

Alarm device

When running, the upper cover is not covered, there will be an alarm

Security protection

When the upper cover is locked during operation, the upper cover stops working when it is opened

Applicable temperature and humidity

10~40 ℃; 20~80%RH (no foggy moisture, OK)

Voltage

AC220V±5%; Single-phase; 50~60Hz

Power

≦ 1.0KW, rated power of the main engine 1000w including vacuum pump, standby 15W

Equipment characteristics

The maximum centrifugal gravity produced by rotation and revolution is nearly 400G, strong dispersion and defoaming; There is no spiral blade to achieve mixing and dispersion in the container; No need to clean, will not pollute the material; Does not damage the material (especially fibrous material) properties; Man-machine interaction, easy operation; Ultra-small, ultra-light, ultra-quiet optimized design.

 

The working principle of the equipment is introduced

Non-contact mixing working principle diagram

 

 

The outer ring arrow is the direction of the equipment revolution, the material cup is placed in the cup holder at a 45 degree Angle, the small ring arrow is the direction of the material cup rotation, by the centrifugal gravity generated by two different sizes and directions of the same high-speed rotation to mix the slurry in the cup.

Our method of mixing: no mixing rod, mixing different materials is only to change the container. Easy to clean, just clean the container. Some customers directly use disposable containers, we provide customers with disposable cup fixtures within the scope of size tolerance.

 

The characteristics of stirring defoaming machine are introduced

a. Spindle: The use of Swiss S136 mirror die steel, after multiple heat treatment, the overall hardness of HRC62 degrees. Shaft whole grinding, full runout not more than 1 wire. After mirror grinding, the sealing surface achieves the surface roughness of 0.02um mirror effect, the friction coefficient is very low, the wear of the sealing ring is very small, and the high sealing performance of ultra-long life is achieved. This is one of the magic weapons that many of our customers maintain negative pressure above -98Kpa after several years of use.

b. Sealing ring: The use of Germany Bayer company ultra-wear-resistant sealing ring, wear resistance can reach 40M/S line speed, our equipment at 2000 RPM line speed of 4M/S. The pressure can withstand 20KG/c. This is the second magic weapon for many of our customers to maintain negative pressure above -98Kpa after several years of use.

c. Vacuum pump: German technology Small Diamon vacuum pump, equipped with forced lubrication oil pump, sufficient lubrication, reliable performance, low noise, with our company's unique 4-stage filtration, to meet the requirements of the purification room.

d. Gear: Adopts the helical bevel gear type structure of the car, stable operation, low noise, long life.

e. Swivel arm: The use of integral swivel arm, all imported from the United States of aviation magnesium aluminum 7075 integral processing, to ensure the accuracy and later stability of the product, the center error is not more than ±0.02. High interchangeability, the same type of machine arm into arbitrary interchangeability, easy maintenance.

f. Vacuum stirring defoam machine: high vacuum, long life (on time oil change maintenance and maintenance of the machine 10 years vacuum degree will not be less than 3%, the vacuum degree is maintained below -98Kpa, the more negative vacuum degree is higher), easy maintenance: the overall material processing of the rotor arm is strong interchangeability, customers can easily change their own parts, you can also send back to our company to change parts. After replacing the parts, the effect is like a new machine.

 

 

Including the packing box: the length is 80CM, the width is 65CM, the height is 87CM, the weight is about 150kg.

Machine appearance: length is 76CM, width is 56CM, height is 69CM, weight is about 120 kg.

 

 

Optional tooling: 1*2 30CC syringes in the center (10CC, 5CC, 3CC syringes through the transfer sleeve), 4*2 10CC, 5CC syringes can be placed around.

Configuration list of ITT-300S

Part name

Brand

Touch screen

SamKoon

Programmable controller (PLC)

OMRON

Motor driver

Mitsubishi

Relay

IDEC

Vacuum gauge

SMC or Panasonic

Vacuum solenoid valve

SMC

Switching power supply

MW

Vacuum pump

AKS Two stage pump SD-240> 4L/ s, > 240L/ min, 14~16M2/ h)                          Machine digital display relative value vacuum maximum -100.2KPa

Helical bevel gear, helical gear

Custom MC901 or oily nylon

Swivel

7075 aluminum sheet processing

Mixing cup

300ML 150ML 40ML

Axis of rotation

S136 mirror die steel

Rotating seal ring

Custom Bayer fluorinated graphite seals

 


 

 

List of machines and mixing cups

Serial number

Name

Specification

Quantity

1

Two cup stirring defoaming machine

300ML

1

2

Mixing cup

300ML

10

3

Mixing cup

150ML

10

4

Mixing cup

40ML

10

5

Transition sleeve

300ML to 150ML

2

6

Transition sleeve

300ML to 40ML

2

7

Counterweight

300ML

1

8

Counterweight

150ML

About 90 grams

9

Counterweight in the cup

40ML

About 20g

Mixing material PE+PP

Teflon cups purchased separately

 

Standard: 300ML cone bottom mixing cup

 

 

300ML to 150ML transition sleeve and mixing cup

 

 

 300ML to 40ML transition sleeve and mixing cup

 

 

Optional accessories

        300ML to 10ML                                    300ML to 5ML

 

300ML syringe 30CC10CC5CC3CC syringe

 

 

 Custom glass beaker or teflon beaker fixture

According to the characteristics of the glass, we have designed safety protection, but the glass is still at risk of cracking.

 

Disposable plastic cups and fixtures

 

It can configure 1000 disposable cups and provide purchase website at the same time.

 

High viscosity 10ML transfer tool

 

 

                         50ML10:1                                                    50ML2:1




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