Lithium Battery Heat Rolling Press Machine For Battery Electrode Calendering With Winding&Unwinding System

1.Introduction

1.1 Function: This battery electrode sheet continuous rolling production line is used in the rolling process of lithium-ion battery electrode sheet production to realize the continuous rolling production of battery electrode sheet coils and meet the specifications and quality required by the battery electrode sheet process;

1.2 Equipment composition: It mainly includes unwinding device, belt connecting device, edge trimming device, dust removing and iron removing device, heating roller press, belt connecting device after pressing, winding device, hydraulic system, drive control system, disassembly roller device, etc;

1.3 Schematic diagram of equipment layout (the picture shows the right type, and the left type is symmetrical to it):

2.Process parameters

2.1 Application: Suitable for the rolling process of battery materials such as lithium iron phosphate, lithium cobalt oxide, lithium manganate, ternary, lithium titanate, etc.

2.2 Adapt to incoming material specifications: electrode sheet width 150～300mm, material roll diameter ≤500mm

2.3 Output product indicators:

2.3.1 Thickness uniformity of electrode sheet after rolling: ≤±0.002mm (required thickness accuracy of incoming material: ≤±0.002mm);

2.3.2 Alignment error of winding edge: ≤±0.3mm

3.Installation

3.1 The main engine part requires ground load ≥ 3.5t/㎡ (or base on the provided foundation drawing)

3.2 Power supply: 380V±5%, 50Hz three-phase five-wire system

3.3 Total power: 60kW+10% safety factor/unit

3.4 Compressed air: pressure 0.2～0.7MPa, flow rate: 20L/min, the outer diameter of the interface pipe is 8mm

3.5 Operating environment: temperature range 0～+45℃ relative humidity: ≤30%

3.6 The inner diameter of the barrel: 3inch, the length of the barrel ≤550mm

4. Equipment function index

4.1 Overall dimensions of the continuous rolling line (length*width*height): 4.8×2.6×2 m

4.2 Total weight of equipment: about 9 tons

4.3 Appearance color of the equipment: national standard warm gray 1C

4.4 Arrangement: left/right (the power drive part is on the left/right when viewed from the feed end)

4.5 Rolling speed: 1-12m/min

4.6 Maximum pressure between rollers: 1800kN

4.7 Overall equipment efficiency: OEE≥95%

4.7.1 Calculation formula: OEE = availability rate × performance × product qualification rate

4.7.2 Sub-indices

4.8 Design and manufacturing regulations and standards: in line with relevant national standards

5.Main performance indicators

5.1 Unwinding device

Function: Passively provide electrode sheets for rolling under certain tension control

Unwinding inflatable shaft: Φ74mm with inflatable gun

Effective use length of inflatable shaft: 550mm

Tension adjustment (setting) range: 1～20kgf

Tension control accuracy: 5%

Correction control: infrared photoelectric correction

Correction stroke: ±50mm

Edge control: deviation correction accuracy is ≤±0.2mm

Magnetic powder brake: 50Nm

5.2 Front connecting device

Function: Used to connect the electrode sheet when it breaks during the rolling process or when changing the material roll to reduce the waste of electrode sheet.

Composition: It is composed of connecting plate, pressure rod, air cylinder, guide roller and other parts.

Control: the cylinder is controlled by the manual pneumatic valve to compress and loosen the electrode sheet

Operation: manual connection

5.3 Edge trimming device

Function: Used to cut off the uncoated foil on both sides of the electrode sheet, reduce the wrinkles of the electrode sheet caused by the inconsistent elongation rate during rolling, and reduce the scrap rate caused by the electrode sheet strip.

Principle: The upper cutting blade is manually fed, relying on the knife, and the left and right cutting knives are controlled separately.

Drive: 0.55KW variable frequency motor drives the lower cutter shaft to be consistent with the rolling speed

Slitting speed: the slitting speed is synchronized with the rolling of the main machine

Upper cutting blade: Φ100×Φ65×1.2mm

Cutting blade: Φ100×Φ65×2mm

5.4 Dust removal device

Function: Clean up the dust and burrs on the electrode sheet

Composition: consists of front and rear roller brushes, air cylinders, vacuum cleaners, roller brush drive motors, etc.

Principle: Use front and rear roller brushes to brush down the dust and burrs on the electrode sheets, pass the dust suction bucket, the dust and air are separated by the cyclone separator, and the clean air is discharged from the muffler through the fan. Clean the dust regularly.

Number of roller brushes: 2

Drive: 0.75KW high pressure fan drive

Processing air volume: 2.4 m3/min

5.5 Front damping device

Function: reduce the jitter of the electrode sheet during the rolling process and prevent the strip from breaking

Composition: fixed guide roller, floating guide roller, fixed bracket, etc.

Principle: The electrode sheet passes through the floating guide roller to reduce the jitter of the electrode sheet and prevent the electrode sheet from being stripped.

5.6 Roller press

Structure: Two rollers are arranged horizontally up and down

Frame: "mouth" type casting arch

Bearing seat: 45 cast steel

Base: overall base

Roll size: φ400mm×450mm

Roll material: 9Cr3Mo (electroslag remelting)

The depth of the quenched layer of the roll surface: ≥18mm, the roll is quenched and tempered HB280-300.

Roll surface roughness Ra≤0.2um

Roll cylindricity≤±0.001mm

Tolerance of radial runout of roll assembly machine: ≤±0.002mm

Heat roller structure: solid roller with heating hole

Heating connection mode: the shaft end is connected by RHG rotary joint

Roll heating method: mold temperature heating controller

Heating medium: heat transfer oil

Heating temperature: room temperature～120℃, continuously adjustable, controlled by digital display temperature controller

Roll surface temperature uniformity error (working surface): ≤±1℃

Adjustment accuracy: ±0.5℃

Heating speed: heating from room temperature to 80℃, heating ≤100 minutes; heating at room temperature to 120℃, heating ≤150 minutes

Heating power: 45kW

Preset line pressure of roller press: 5t/cm

Roll gap adjustment range: 0-2mm, touch screen display.

Roll gap adjustment: Servo motor drives the middle wedge to adjust through the ball screw

Adjustment accuracy: 0.001mm

Maximum pressure between two rollers: 1800KN (pressurized by gas-liquid booster pump)

Drive: The geared motor is connected to the rolls through the elastic pin connector, and the rolls are driven by gears

Main motor power: 7.5KW (380V 50HZ variable frequency speed regulating motor)

Rolling speed: 1-12m/min (stepless speed regulation)

Electrical control: PLC program control, touch screen operation.

Work pressure: gas-liquid booster pump

Pressure method: lower hydraulic cylinder and upper pressure

Hydraulic cylinder diameter: φ220mm

Hydraulic system: the maximum pressure is 31.5MPa.

Host device size: (length × width × height) about 2800mm × 950mm × 1930mm

Arrangement: Left/Right (the power-driven part on the left side of the feed end is the left type, and the right side is the right type)

Appearance of equipment: The color is international standard warm gray 1C or customized according to customer requirements

Host weight: about 6 tons

5.7 Rear vibration damping device

Function: reduce the jitter of the electrode sheet during the rolling process and prevent the strip from breaking

Composition: fixed guide roller, floating guide roller, fixed bracket, etc.

Principle: The electrode sheet passes through the floating guide roller to reduce the jitter of the electrode sheet and prevent the electrode sheet from being stripped.

5.8 Winding device

Function: Collect the rolled electrode sheets into coils

Composition: Inflatable shaft, deviation correction, magnetic powder clutch, winding reducer, frame, etc.

Principle: After rolling, the electrode sheets are collected into coils, and the edges of the coils are neatly controlled by the correction mechanism.

Rewinding inflatable shaft: Φ74mm with inflatable gun

Effective use length of inflatable shaft: 550mm

Tension adjustment (setting) range: 1～20kgf

Tension control accuracy: 5%

Correction control: infrared photoelectric correction

Correction stroke: ±50mm

Edge control: deviation correction accuracy is ≤±0.2mm

Magnetic powder clutch: 50Nm

Winding power: 1.5KW reduction motor

5.9 Drive control system

The drive of each component of the entire continuous rolling production line is driven by motors of different specifications and models, which are centrally operated on the operation panel, and all drive motors are equipped with overload protection;

The control part includes: touch screen, PLC, main motor inverter, roller gap servo motor driver, tension controller, correction controller, etc.

The operation of the system adopts PLC control, touch screen and button operation mode, and emergency stop buttons are provided at the suspension operation station, the rolling mill feed end, and the winding and unwinding operation end to ensure the safety of the operator

The main control items of the system include:

Roller press start, stop, indication, overload protection

Hydraulic system start, stop, instruction

Rolling speed setting, speed display

Pressure setting, pressure display

With roller pressure parameters (pressure, roller gap) clearing and memory function

Rolling parameters can be automatically restored according to the electrode sheet model

Meter counting function

Abnormal alarm function

Equipped with MES data output docking function, docking method and database collection method are provided by the buyer

5.10 Roller disassembly device

Function: This device is used for roll replacement or maintenance, reducing the operation time of disassembling rolls and reducing the labor intensity of operators

Composition: consists of a roll-removing bracket, a roll-removing guide rail, etc.

Operation: When disassembling the roll, push the roll and the chock out of the dismounting guide rail, and use a crane or forklift to disassemble the rolls and transport them out. The installation is carried out in the opposite steps.

6.Configuration list

7.Spare parts list

8.Consumable parts list